Design and development of cell to cell conveyor system

Mohamad Zaharudin, Muhammad Raiz (2024) Design and development of cell to cell conveyor system. Project Report. Universiti Teknikal Malaysia Melaka, Melaka, Malaysia. (Submitted)

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Abstract

The conceptualization and development of a cell to cell conveyor system is a breakthrough in the field of material handling and manufacturing automation. This innovative system diverges from conventional conveyors by enhancing the smooth delivery of goods across various angles, thereby optimizing spatial efficiency and promoting agility within manufacturing processes. Unlike traditional conveyors that may exhibit limitations in accommodating multidirectional movement, this system facilitates seamless maneuverability, ensuring efficient utilization of available space and enhancing operational flexibility. The design and advancement of cell to cell conveyor systems necessitate meticulous consideration of various specific requirements. Key factors include the layout configuration of the conveyor system, the choice between wheels or rollers, the selection of mechanical belts suitable for product characteristics, seamless integration with pre-existing infrastructure, and the optimization of performance parameters to align with operational needs, particularly in facilitating the delivery of goods at varying elevations. The project involved a comprehensive approach, starting from the initial design requirements for the cell-to-cell delivery system to the actual development and subsequent evaluation of its functionality and usability. An important aspect of the project required the use of a 3D modeling application such as Catia V5 to produce a detailed representation of the conveyor system. Furthermore, the incorporation of additive manufacturing techniques is essential to create cell to cell specific transmitters, ensuring tailored and efficient solutions. The final prototype underwent load test, current test, rpm test and angle test throughout the operation. The results show that prototype design should prioritize performance and efficiency, flexibility and adaptability. Load analysis reveals the maximum load capacity for the conveyor system is 128.33 N. The load test and angle test shows changes in rpm and current where the gap is 246 rpm to 155 rpm (36.86% decrease) and 2.36 A to 4.8 A (103.4% increase). The prototype of the cell to cell conveyor system has yielded favorable outcomes in terms of its efficacy and usability for transporting goods, thereby enhancing efficiency within the logistics industry.

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