Stamping Oil Conditioning Monitoring At Miyazu Using FT-Ir : Water Peak Monitoring For Line J

Izzad Jauhari , Sarlan (2009) Stamping Oil Conditioning Monitoring At Miyazu Using FT-Ir : Water Peak Monitoring For Line J. Project Report. UTeM, Melaka, Malaysia. (Submitted)

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Abstract

In metal stamping process, oil lubrication is very important to reduce a level of heat develop during the process. As we know, the stamping process will produce and transfer high heat and we need one way to act as a medium to reduce the level of heat produce in order to ensure that we can get the good surface finish of product and also increase a tool life. Otherwise, good lubrication oil should possess a function to trap any contaminant that is produced during the stamping process and remove it from the machine to avoid the process is disturb by it. The objective of this report is being produce is to determine a main factor that contribute to the problem happen such as dent that is appear on the surface of stamping product. On this research report, we will focus on oxidation to determine whether the oxidation will effect or not the surface finish of stamping product. The research is performed by implement the method of oil analysis. Oil analysis is the sampling and laboratory analysis of a lubricants properties, suspended contaminants, and anti-wear additives. Through this oil analysis, we can know the type of oil contaminant that is exist in oil and this is important finding in order to make a conclusion in a last chapter of this research report. The oil analysis will be perform by using Fourier Transform Infrared Spectroscopy (FT-iR) in the Chemical Lab of Mechanical Faculty Technical Malaysia Malacca University (UTeM). Lubricating oil that is need to use as a sample is collected from a different production line and for this research the oil sample is taken from J-line of production. The research scope is focus on one line and this is important to increase a chance in determining the factors contribute to a surface defect. The oil is then analyzed using Attenuated Total Reflactance (ATR) according to a standard of ASTM E2412-04. This concept is been use because it suitable with the condition of oil. By referring to a value of peak that produce through the oil analysis using FT-iR, the type of contaminant will be determine. Then the analysis data will be compared with a rejection data from J-line to determine their relation. At the last of this report, I expect to success in determining the exact time when to change the lubrication oil. Otherwise, I also hope to know the factor that cause the oil becomes not efficient to remove burr from stamping machine and know the exact value of water in the oil. Then, according to the data and analysis that will be done, some suggestion to reduce and prevent the problem that has been state can be recommend.

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