Design For Die Casting (Spanner)

Mohd. Rizhuan , Othman (2007) Design For Die Casting (Spanner). Project Report. UTeM, Melaka, Malaysia. (Submitted)

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Abstract

This report is about the design of the die casting that normally used in the industrial. Die casting is the one of the process that produces the precise product in the world. Many of the high precision industrial production used the die casting to produce the product. That why the die casting is the popular process in production. With the die casting, the manufacturer can produce the small product until the biggest one depends to the marketing. Thus for this study the main focus is to evaluate the suitable design for the metal casting process weather it can improve the several design in the manufacturing field. As we know, die casting is the one of the important section that produces the entire products that used in the company, home, school etc. Some of the product such as sport rims, spanners and others. So, the design process is important to make sure the product is suitable to use by customer. It is the direct reason why the die casting design is important in production. Before the design is approved, all of the concepts about the die casting are included in the introduction and literature review. Die casting is a process while liquid metal are injected into steel dies under high pressure and net shape parts are produced after subsequent metal solidification and cooling. The projects is focused to design the selection design and produced the design using the selected machine such as milling, lathe, wire cut and others. To design the selection part, IRONCAD software are use to produce the design.Through this design, it can produce the high quality design of the die casting. For the result, the die prototype is successfully produced and all of the process, design, and NC code are successfully included in this thesis. From that, its also can help us to know more about the die casting industry.

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