An Assessment Of Quality Control System In Manufacturing Industry

Saravanan , Paramasivan (2008) An Assessment Of Quality Control System In Manufacturing Industry. Project Report. UTeM, Melaka, Malaysia. (Submitted)

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Abstract

Quality has been a concern of human kind since the beginning of time. The important of quality is, to ensure that the product that has been produce are accepted and fulfill the customer requirement. Successful manufacturing companies rely extensively on people to produce quality product to exceed the expectations. So, it is necessary for the company to have the suitable quality control methods that fits to the needs, types of product and its activities. This report discusses on the assessment of quality control system in manufacturing industry. The purposes of this report are mainly to develop a thorough understanding on the method of quality control system in manufacturing industry as well as to apply the control chart for variable defects in processing of selected product or parts. Through the analysis, identification of solutions to quality control problems will be identifying. Chosen factory for fulfill this report is Advance Link Packaging Solutions Sdn. Bhd.(ALPS) and the chosen product that desires to analyze in the aspect of quality control system is food tray on vacuum forming machine and also discussed on stages that involve process vacuum forming. Based on the data collected for the characteristics of the product on various dimension, control chart variables are constructed and analyzed for its efficiencies and significance to the quality control system there. The analysis includes the comparison between the ALPS customer requirements as well as to the developed Upper Control Limit (UCL) and Lower Control Limit (LCL). Furthermore, the out-of-control chart patterns are identified for all constructed charts and the causes as well as potential causes are discussed in details. Recommendations are suggested as for improvement to the current quality control system.

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