Implementation of preventive maintenance programme on band saw machine in machining technology laboratory

Micheal, Marcel (2024) Implementation of preventive maintenance programme on band saw machine in machining technology laboratory. Project Report. Melaka, Malaysia, Universiti Teknikal Malaysia Melaka. (Submitted)

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Abstract

This case study is entitled as “ Implementation of Preventive Maintenance Programme on Band Saw Machine in Machining Technology Laboratory”. This case study discussed how implementation of preventive maintenance programme can improved maintenance activities in the laboratory and prevent the machine from the possibility of failure. The case study was conducted in Machining Technology Laboratory, FTK Campus and the selected area for this case study is band saw machine, RR 250-V and RR 180-B. The objectives of this study is to study the current maintenances practices on band saw machines, to improve the consistency and standardization of maintenance activities, and to proposed PM implementation on band saw machines. For this case study, topics such as Lean Manufacturing, Total Production Maintenance, Preventive Maintenance and Maintenance was studied to understand the relationship between these topics in term of maintenance practices. This case study was conducted through multiple stages. The stages of methodology used in this case study is problem identification using observation and interviews, study on band saw machines, fuguai mapping, PM activities implementation, and develop maintenance standards such as schedule, checklist, and procedure. Through all these method, this case study are expected to standardized the maintenance activities and enhance its consistency. By improving the maintenance standards, the possibility of band saw machine breakdown was reduced.

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