Design And Development of Multifuntion Jig And Fixtures For Press Rivet Clutch Used In Motorcycle Engine Assembly-A Case Study On HICOM YAMAHA Manufacturing Malaysia

Nik Mohd Hazizullah, Abdul Ghani (2009) Design And Development of Multifuntion Jig And Fixtures For Press Rivet Clutch Used In Motorcycle Engine Assembly-A Case Study On HICOM YAMAHA Manufacturing Malaysia. Project Report. UTeM, Melaka, Malaysia. (Submitted)

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Abstract

Industry today has more challenging to compete not only in local but international also. Engineer must responsible to guiding the organization to achieve the mission. Manufacturing design engineer must know how to reduce time, cost and high quality of part, not only focus just in design. This report focus about jig and fixture press rivet clutch, purposed the project is to design and fabricate the jig and fixture for assemble the clutch used at motorcycle engine. The report consist introduction of jig and fixture, problem statement which is come from production line at Hicom Yamaha. Based on problem, jig and fixture with multifunction can be design. This report also consist the important definition of jig and fixture, type of jigs and fixtures and in addition this report consider the previous research in jig and fixture field as reference in design and develop this jig and fixture. To achieve the objectives, element in jig and fixture also consider in report. Other than that, materials also discuss in this report to fabricate the jig and fixture, choosing right material can be improved the jig and fixture strength and repeatability in work. Method and planning in chapter 3 include the process planning how to achieve the goal of project. Starting with indentifying the characteristics of the product and clutch working concept, then got to sketching and design with the end of fabricate the jig and fixture. Parameter of part, machine and processes involve to making a jig and fixture. Other than that function of each part also account in this report. Result and analysis the data from experimental conduct at Hicom Yamaha included in report. For that, the result and analysis using COSMOSXpress to analysis the design, Cp and Cpk concept used to decide the jig and fixture is capable or un-capable to run the future process assemble the clutch, all that describe in chapter 5. The last chapter for this thesis is discussion the result and conclusion for the overall this thesis with recommendations for the future work.

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