Design And Model Making Of Forming Dies

Muhammad Nurul Hafiz , Abdul Malik (2008) Design And Model Making Of Forming Dies. Project Report. UTeM, Melaka, Malaysia. (Submitted)

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Abstract

Forming dies are typically manufactured by those who produce dies, in example the tools and dies maker and put into production after mounting into a press. The die is a metal block that is used for forming materials like sheet metal and plastic. In this study and scope of research, I have studied about the forming of sheet metal. Two parts may be used, one, called the punch (upper die), performs the stretching, bending, and blanking operation, while another part, called the die block (lower die), securely clamps the work piece and provides similar, stretching, bending, and/or blanking operation. The work piece may pass through several stages using different tools or operations to obtain the final form. In this case study/research, I’m designing a simple dies and try to produce the part of the dies using CNC machine in Advance Manufacturing Centre in UTeM. This thesis also included the problem statement before and after the process of making forming dies. But I’m not producing any part from the dies because I’m not making the die set for forming process. This is because usually the part is make in mass production and the cost is more cheaper when buying all those part than produce it ourselves. For this manufacturing of the dies, I’m using aluminum as the material for mock up for the dies.

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