Design And Fabrication The Fixture To Eliminate The ABC Suspension Hook From The Upper Die At Jati Beringin Sdn Bhd

Zulfadli , Ghani (2011) Design And Fabrication The Fixture To Eliminate The ABC Suspension Hook From The Upper Die At Jati Beringin Sdn Bhd. Project Report. UTeM, Melaka, Malaysia. (Submitted)

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Abstract

Fixture is an important accessory for machine in industry. The application of this part is very widely and need for some operation at the factory. By using this part can reduce the operation cost and cycle time. This project relates with the ABC Suspension Hook product and operates at Jati Beringin Sdn. Bhd (JBSB), which is located in Durian Tunggal, Melaka. The focuses of this project are at the operation line. Which by design and fabricate the fixture it can reduce process in time and ease the operation. The material using for fabricate this part are scrap from company. This method can minimize cost of company. It is a mild steel or low carbon steel. The method using for select the fixture is screening concept. Causes and Effect diagram using for identify the waste or extra job at the stamping process. The detail design is design by Solidwork Software. After using a new design fixture the part was not stick to the upper die. From this improvement the process was able to reduce the time waste from 12.28 sec to 7.82 sec with gain of 4.46 sec. Besides that, the profit of the product will be increase 1cent per part. If the company produced 50,000 per month the profit increase are RM 500. When the product is produce for yearly, the profit for the company became a RM 6,000 per year. For analyze between cost manufacture a new fixture and profit, Break Even Point (BEP) is using

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