Waterjet anti-sink product filter for tiny part

Ilyas, Hafizol Haqie (2019) Waterjet anti-sink product filter for tiny part. Project Report. Universiti Teknikal Malaysia Melaka, Melaka, Malaysia. (Submitted)

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Abstract

Abrasive Waterjet Machining (AWJM) is one of the most advanced manufacturing technologies recently. Waterjet is a computerized technology that can cut most materials, no matter how brittle, into any two dimensional shape. Waterjet cutting is a clear, cold process that does not heat, harden, or distort metals. In this project, new accessories for waterjet machine is designed and fabricated to solve the cutting process problem which small dimensional of part that need by customer. The purpose of build this anti-sink filter product is to avoid cutting part from fall into the tank especially small cutting part that can through the gap of every pieces of the waterjet table. The design of the product was visualized by using Solidwork software. The manufacturing process will be conducted to produce the new accessories of the filter product. The processes involved in fabricating the product is grinding, bending, drilling and welding. Therefore, the material that been used in this project is flat and angle bar of mild steel and steel net and also certain ready part of joining component. Coating also been used to cover the metal material from any corrosion occurs. In a nutshell, after the product was fabricated, the filter has been run some testing for certain material to ensure the filter can catch the small cutting part and gives no effect to the filter due to exposure to the pressure of the water jet. The objective of this project are achieved. So, in future I hope this project can have continuous improvement such as make this product by the polymer material by using 3D printed or maybe can have some additional jig or fixture that can combine together with this filter.

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