Design analysis of metal forming process for the corrugated metal gasket

Yumasir, Mohamad Hadi (2017) Design analysis of metal forming process for the corrugated metal gasket. Project Report. Universiti Teknikal Malaysia Melaka, Melaka, Malaysia. (Submitted)

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Abstract

The report presents the work done on the Design Analysis of Metal Forming for the Corrugated Metal Gasket. The objectives of this project are to design corrugated metal gasket and die forming, to study relationship between the appropriate clearance and friction coefficient; and to simulate and analyze corrugated metal gasket and die forming. CAD software that is used in this project is CA TIA VS while Finite Element Analysis software that used is ANSYS Workbench. Nowadays, creating a die is worth, hence, to ensure a complete die is created without mistaken, simulation that is one of the methods used to help a designer to analysis parameter or factor that will influence the shape or quality of product especially for corrugated metal gasket, is done. This project has two parameters that are important. The first parameter is friction coefficient that is quite complex and cannot be readily solved. For example, the absence of friction may result in parts that are perhaps impossible to form at all. It will depend on a certain amount of friction that may be beneficial to the forming process or not. The second parameter is the amount of die clearance or forming clearance that will result in intolerable product characteristics, while if lowest die clearance that can cause the tool in stress because it exerts greater punching force. At the end of this project, the suitable value of die clearance and friction coefficient are selected and the designs for die forming are completely done by using CAD software.

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