Develop a new model of brake pad made of nylon-based material with precision geometry for light-weight industrial application

Abdul Samad, Darwish Ashraf (2025) Develop a new model of brake pad made of nylon-based material with precision geometry for light-weight industrial application. Project Report. Universiti Teknikal Malaysia Melaka, Melaka, Malaysia. (Submitted)

Text (Full Text) Develop a new model of brake pad made of nylon-based material with precision geometry for lighweight industrial application.pdf - Submitted Version Download (2MB)

Abstract

Within the car segment, it is generally known that brake pads are basic components that work as components to moderate down or halt a vehicle. Other than selecting appropriate materials to be utilized as contact materials, the plan of brake pads in terms of ideal geometry must too be considered as a figure in brake pad wear. Inner geometry plays a noteworthy part in any plan, counting brake pads. The reason of this study is to investigate the inner geometric plans that can result in low contact and wear on brake pads. There are a few strategies to be considered in terms of plan that can make brake pads have less friction and wear. In this extend, the chosen strategy is to utilize particular geometric designs on the surface of the brake pad. A genuine brake pad was chosen and drawn utilizing CATIA V5R21 program. Another target is to analyze the brake pad plan utilizing SIMSOLID program, and from that examination, it'll create unused geometry and measurements. A reproduction of the optimized brake pad was successfully fabricated using SLS 3D printing. Results from the analysis, including displacement magnitude, von Mises stress, and maximum shear stress, confirmed that the square geometry minimized wear and friction effectively, demonstrating its superiority among the tested designs.

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