Development of IoT based monitoring and control system in industrial machine

W. Ismail Sahaimi, Wan Hilmi Mujahid (2020) Development of IoT based monitoring and control system in industrial machine. Project Report. Universiti Teknikal Malaysia Melaka, Melaka, Malaysia. (Submitted)

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Abstract

Industrial Revolution 4.0 has changed the manufacturing industry in involving their systems in Internet of Things (IoT) network technology. This project targets the situation in the real industrywhere problems arise when the existing systemdoes not have IoT features. The sorting process as in the real industry is built in a virtual factory platform using Factory I/O software to ensure the system is more secure and efficient before being applied in the operation. The process is controlled using the Arduino Mega 2560 microcontroller replacing the programmable logic controller (PLC) function in the industry. The program is developed according to the sequence instructions as the use of PLC and Modbus TCP / IP is used as a communication path between Software and Arduino. It depends on the 4 conditions of item entry into the process. Meanwhile, ESP32 implements control and monitoring of the system via a web server as an IoT application. This system can generally be monitored through the internet network will update the changes that occur in the sequence of the sorting process in real time. In addition, there are additional features such as a counter for each item that has been generated and an alarm for abnormal conditions during the process.

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