Design And Development Of Sportbike (Moped Yamaha Y15ZR) Frame Slider (Aluminium)

Yakup, Yazid (2017) Design And Development Of Sportbike (Moped Yamaha Y15ZR) Frame Slider (Aluminium). Project Report. Universiti Teknikal Malaysia Melaka, Melaka, Malaysia. (Submitted)

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Abstract

In Malaysia,moped motorcycle is one of the main vehicle used and one of the example of moped motorcycle is Yamaha Y15zr.There is an accessories that can be added to this motorcycle to protect or reduce the damage on the engine cover or the fairings of the motorcycle which is frame slider.The number of users of Yamaha Y15zr is keep on increasing however the amount of frame slider for the motorcycle is still inadequate in market.The aim of this study are to create three different designs of the wear pad,to fabricate the proposed design of the wear pad,to test the performance of the wear pad and to fabricate the frame as the supporter of the wear pad of the frame slider.In this study,3 designs of the wear pad are created fabricated and tested.It is tested by using Model DX Hydraulic Testing System and the data obtained from the system is in load against extension graph.From the data obtained,the yield strength,Young’s Modulus and ultimate strength of each designs are calculated.An important characteristic to be focused on is the ultimate strength of each design.The ultimate strength of design 1,design 2 and design 3 are 535.906 MPa,707.414 MPa and 306.035 MPa consecutively.Those ultimate strength,yield strength and impact force are compared to make sure the wear pad is applicable to the motorcycle.Each designs of the wear pad has different ultimate strength since each of the wear pad have different contact surface area and design.In real application,design 3 is the best among 3 design because of aesthetic value and the result data is acceptable.Future research are recommended in order to improve the strength of the wear pad and to make sure the additional frame is functioning during accident.

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