A Study Of Maintenance Design System For Industrial Pump

Amiruddin, Omar (2012) A Study Of Maintenance Design System For Industrial Pump. Project Report. UTeM, Melaka, Malaysia. (Submitted)

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Abstract

Maintenance is the most important things in industry. This study is conducted at Daibochi Plastic and Packaging Sdn Bhd. The main objective of this study is to determine the optimal time to maintain pump industry. The main problem of the project is the rotating pump and will affect the cost and time to industry. Using Weight Decision Matrix the pumps that had been consider is rotating pump rather than diffusion pump and booster pump and time to maintain is 7 777600 seconds. Two systems have been developed to improve the performance of the pump which is internal and external. The systems will be evaluated based on vibration, performance of pump based on O.D. performance of machine, OEE of production and OEE of pump. Vibrations of the pump decreased by 43% while the performance of the pump increase for 9% when using O.D. and 2% when using O.D. 3.2. The performances of the machine increase by 0.5 minute. The systems also have increase the OEE of production for 0.64% and OEE of pump for 20.48%. The cost that can be reduced for each month is 1075 meters of plastic and RM650 for manpower cost each month. As overall evaluation, the systems are founds to be best way to encounter the problems and improve the quality of the pump.

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