Production Efficiency Improvement For Production Line Of Mass Production : A Case Study Using Poka Yoke Concepts

Rohaida , Yusuff (2009) Production Efficiency Improvement For Production Line Of Mass Production : A Case Study Using Poka Yoke Concepts. Project Report. UTeM, Melaka, Malaysia. (Submitted)

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Abstract

Producing high quality of products and services is one of the key concerns in order to keep up with the competition in the global markets. Companies are putting a great effort on preventing customers from receiving faulty products and services by any means. However, the total elimination of mistakes in manufacturing processes has always been a great challenge for quality management. In this project, the applicability of Poka Yoke methodology in reducing the number of quality failures at Hicom Engineering Sdn.Bhd has been studied. Poka Yoke stands for the mistake proofing and is mainly developed for the purpose of eliminating human errors in manufacturing process. This project focuses on introduction and implementation of Poka Yoke concept to a selected production line at Hicom Engineeering Sdn.Bhd to improve the degree of quality performance and production efficiency by eliminating miss loading using Poka Yoke concept. Due to time constrain the profound investigation on production efficiency improvement was not made. A simulation to test the reliability of the device was made and result has shown a positive out come of the system.

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