A Case Study Of Using Six-Sigma (DMAIC) Methodology In Manufacturing Industry

Rozali, Mustafa (2006) A Case Study Of Using Six-Sigma (DMAIC) Methodology In Manufacturing Industry. Project Report. UTeM, Melaka, Malaysia. (Submitted)

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Abstract

Generally the purpose of this research is to review ands explore the basic concepts and fundamentals of six sigma (DMAIC), its benefit, limitation and successful approaches for implementation of using six sigma methodology in manufacturing industry by complete a case study. Flextronics Senai, PLO I, Malaysia SON BHD Johore1 as a one of electronic m:anufacturing industry in Malaysia is placed chooses to complete this study. The manage:ment give their permission to implement this study by using one of projects i.e. XEROX Project, and the title of this case study is XEROX BGA Defect Reduction. Generally as implementation of Six Sigma. In this case study, the team implement DMAlC approach as a method in Six Sigma methodology. This approach comprises of steps such as define, measure, analyze, improve, and control. The resu.lts of this approach in improving the manufacturing process in Xerox project was significant. The current process targeted to achieve reducing BGA fallout on the soldering defect from 0.69% to very comfortable value. After implementing Six Sigma, result show BGA fallout from 0.69% can be reduce to 0.2%.

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