Aligning new product development with reverse engineering methodologies for headlamp jig

A. Rahim, Muhamad Azim (2023) Aligning new product development with reverse engineering methodologies for headlamp jig. Project Report. Universiti Teknikal Malaysia Melaka, Melaka, Malaysia. (Submitted)

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Abstract

Reverse engineering (RE) is a critical technology, particularly in the geometrically designed and manufactured application areas, where this method is widely recognised as a crucial phase in products and systems.The rapid growth of technology and increasing demand for innovative automotive solutions have driven the need for reverse engineering in the automotive industry. This study focuses on the application of a reverse engineering process for fabricating a composite headlamp jig. In this manufacturing process, the bubble defect are found in the composite headlamp jig. The formation of bubbles in the composite headlamp jig is occur after curing process finish. Repeated exposure to the curing oven, with thermal cycling from low to hight temperature followed by rapid cooling, the formation bubbles has led to that negatively impact the headlamp curing process. The PDCA method are use to construction a new product development (NPD) model. The PDCA method, or Plan-Do-Check-Act, is a systematic problem-solving and continuous improvement method. It helps identify issues, plan solutions, implement changes, assess outcomes, and make adjustments for ongoing enhancement in various processes.

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