5S and autonomous maintenance for lean practitioner at an aerospace manufacturing : A case study

Mohamad Harani, Muhammad Fathullah (2022) 5S and autonomous maintenance for lean practitioner at an aerospace manufacturing : A case study. Project Report. Melaka, Malaysia, Universiti Teknikal Malaysia Melaka. (Submitted)

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Abstract

Waste is a major issue that constantly occurs in environmental contexts. In many cases, these qualities were not successfully identified, but significant maintenance elements such as changing inner components of automated systems and spinning parts are lacking. The 5S and AM approaches are commonly employed while implementing lean manufacturing. Many businesses, especially multinational companies (MNCs), have used these two lean strategies to reduce waste. To establish a profitable firm, management must eliminate non-value added (NVA) on each work floor. A disorganized arrangement is one of the most typical concerns, causing the operator to spend time hunting for their equipment and the worker's motion to take too long. If there is no standard checklist in place, the machine's production will be less productive, and the worker will be unsure of how to maintain the equipment from breaking down. The objective of this study is to demonstrate how 5S and Autonomous Maintenance processes are related in the lay-up manufacturing line. This study was defined by five major processes: selecting and defining the problem, describing the study methodology through research methodology, collecting and analyzing data, conducting improvement activities, and interpreting the case study results, with a literature review taking place throughout the study. It is necessary to identify the essential root cause and provide a new solution after examining the process and analyzing the data with the ishikawa diagram and 5Why. Then, offer a new concept for a 5S and AM approach, assign a task for adopting a lean tool, and HMS's CTRM personnel will provide feedback as proof that the proposal can be used. As a consequence, by utilizing the autonomous maintenance and 5S tool as a baseline, the space area and machine may be adjusted in order to maintain the production line culture alive and well.

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