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Performance of AISI 1045 steel of simulation turning process base on previous experimental result

Chan, Wai Kit (2022) Performance of AISI 1045 steel of simulation turning process base on previous experimental result. Project Report. Melaka, Malaysia, Universiti Teknikal Malaysia Melaka. (Submitted)

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Abstract

The purpose of this project is to validate the result of AISI 1045 steel that has collected from previous experimental data with the simulation work that has been done in this project. The selected cutting parameters in this turning simulation of the carbon steel AISI 1045 were cutting speed, feed rate and depth of cut. The respond experimental data that has been collected including cutting temperature, effective stress, total velocity and material removal rate. Further, the relationship between cutting parameters to the responses were investigated. Then, the response through single and multiple responses were optimized. The variance analysis (ANOVA) was used to determine the most influential cutting parameters to the output responses. The Box-Behnken of the Response Surface Method (RSM) was used to investigate the interaction between the cutting parameters to the output response. The entire simulation run was 15 runs which were set to 500 steps for each run. This validation of the simulation result to the previous experimental result as an indicator the precision of Deform 3D Simulation Software. The most affecting parameter on responses was cutting speed in turning simulation process for AISI 1045 steel. After single responses optimization process, all of the four responses were improved with different combinations of 2-way interaction respectively. Meanwhile after multiple responses optimization process, the responses were improved with the most desired combinations of parameters. In this project, it can concluded that all the objectives had been achieved successfully

Item Type: Final Year Project (Project Report)
Uncontrolled Keywords: Machining, Cutting tools, Machine-tools, Carbon steel
Subjects: T Technology > T Technology (General)
T Technology > TJ Mechanical engineering and machinery
Divisions: Library > Final Year Project > FKP
Depositing User: Norfaradilla Idayu Ab. Ghafar
Date Deposited: 21 Feb 2023 08:14
Last Modified: 21 Feb 2023 08:14
URI: http://digitalcollection.utem.edu.my/id/eprint/28311

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