Simulation of the drilling analysis on machining characteristics towards carbon steel using the respond surface methodology (RSM)

Adli, Abdullah Izuddin (2022) Simulation of the drilling analysis on machining characteristics towards carbon steel using the respond surface methodology (RSM). Project Report. Melaka, Malaysia, Universiti Teknikal Malaysia Melaka. (Submitted)

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Abstract

This project focuses on the suitable cutting parameters of the turning process, such as cutting speed, feed rate, depth of cut, which have directly related to the output response, including velocity, stress, temperature, and material removal rate (MRR). In this project, the use of DEFORM 3D software is widely used for the simulation of machining process analysis for carbon steel, will be applied. In this project the Response Surface Method (RSM) was used to analyse the drilling machining data. The entire experimental run was 15 runs gathered from the Box Behnken method using three factors with one centre point. The machining simulation is set to 750 steps for each run. The set of cutting parameters is performed through simulation. The validation of the cutting parameters was performed after the optimization of the drilling machining simulation process. Based on the result and discussion that have been obtained, the most significant parameter towards the responses is cutting speed. Cutting speed contributes to massive factor towards the interaction of all the responses. The optimization of the single and multiple responses is obtained.

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