Design and development an integrated inspection gauge for motorcycle clutch pressure plate

Ibrahim, Nurul Atikah (2019) Design and development an integrated inspection gauge for motorcycle clutch pressure plate. Project Report. Universiti Teknikal Malaysia Melaka, Melaka, Malaysia. (Submitted)

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Abstract

The purpose of the project is to design and develop an integrated quality inspection gauge for motorcycle clutch pressure plate. The current tools for measuring the clutch pressure plate motorcycle is by using vernier caliper and spacer inspection. The research method includes Failure Mode and Effect Analysis, Quality Function Deployment, Screening and Scoring Matrix using Pugh Method. The design concept involves three major part which determine most critical for inspection process based on specific analyses using Coordinate Measuring Machine and Horizontal Optical Comparator. There are three design concepts had been developed based on current existing standard gauge in the industry. The prototype was fabricated using low cost material that able to enhance the inspection process for motorcycle clutch pressure plate and the tolerance standard reference for the product is ANSI/ASME B89.1.5. On the other hand, the project involved the use of advanced machining process including laser cutting machine and high precision measuring equipment. The project significance for design and development of new inspection tool can be a good references to design a product. The concept of design gauge has been develop by using concept Screening and Scoring Matrix using Pugh Method.

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