Design and development of rotary jigs

Abd Razak, Ammar Fikri (2018) Design and development of rotary jigs. Project Report. Universiti Teknikal Malaysia Melaka, Melaka, Malaysia. (Submitted)

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Abstract

This project is about the design and development of a rotary jig for drilling process on round metal plate. The objectives of this project are to design and develop a rotary jig for drilling process on round metal plate. Besides that, it also to make checking form for a product of drilling by using this jig to validate it accuracy. The problem statement of this project is the industries required low cost equipment to give high production rate that can duplicate a product by following the standard specification from the original part. Critical parts of the product are accuracy and tolerance. So, every critical part needs to evaluate in detail to ensure that the round metal plate in good condition and smooth operation during production line. The methods that used for design and develop the rotary jig are start from the design stage, whereby the reverse engineering used to obtain the geometrical data from actual round metal plate. After that, a suitable design are propose base on the research done and the best design are choose. The finalize design dimension are transferred into 3D drawing using Catia V5 produce the detailed drawing. The manufacturing process involved the simple and complex machining, which are the simple machining contain the making of simple pocket and hole; and complex machining contain the assembly of all part until produced the drilling jig. Lastly, the jig has been test using a test plate and quality inspection has been done. Data is collect from the sample and fill it in check sheet form.

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