Cutting Tool Jig Design For Brake Disc Skimming Machine

Hafiz Afandi, Halida Hanim (2017) Cutting Tool Jig Design For Brake Disc Skimming Machine. Project Report. UTeM, Melaka, Malaysia. (Submitted)

Text (24 Pages) Cutting Tool Jig Design For Brake Disc Skimming Machine.pdf - Submitted Version Download (385kB)

Abstract

There are many brake disc problems such as corrosion, warp, grooves and rust. Due to the problems some brake disc need to be change and some just need to be skimmed. A brake disc need to be skim when groove marks form at the surface of brake disc. Groove marks are marks that formed at the surface of the brake disc due to the effect of friction force such as rivet is in contact to the discs surface. In order to obtain a smooth performance on the skimming machine, an adjustable cutting tool jig is design. The study is to design an adjustable cutting tool jig for skimming machine so that it will be easier for the user to use. To design the jig, design method is used which includes the House of Quality, Product Design Specifications, and morphological chart. The House of Quality will be done based on customer requirements or voice of customers and the Product Design Specification will be done based on the datum of the product. Morphological chart will be used to generate a few ideas of the jig design. Based on the design method, three best design will be chosen by using weight selection. Before the three best design is to be inserted in SolidWorks for analysis, calculation to determine the cutting force applied will be done theoretically based on the formula obtain from trusted source. After the analysis is done, a few criteria will be considered and go through to select one design as a final design for the cutting tool jig of the skimming machine.

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