Minimize Waste At Production Line By Implementation Lean Manufacturing Tools (Poka Yoke)

Md. Liza, Rossyana (2016) Minimize Waste At Production Line By Implementation Lean Manufacturing Tools (Poka Yoke). Project Report. UTeM, Melaka, Malaysia. (Submitted)

Text Minimize Waste At Production Line By Implementation Lean Manufacturing Tools (Poka Yoke) 24 Pages.pdf - Submitted Version Restricted to Registered users only until 9 December 2021. Download (518kB)

Abstract

Lean manufacturing is a method to eliminate and minimizes waste that occurs in production. It’s a primary awareness to maximize customer value while minimizing waste. Basically, lean means creating more value for customers with less resource. Lean has various tools and one of them is Poka Yoke. This tool was introduced by Shigeo Shingo in year 1960 to manufacturing process to prevent human error. This research has been conduct at Chai Sheng Food Industries Sdn. Bhd. to minimize non-value added at their production by implement Poka Yoke tool. PDCA cycle is a method that been used from the beginning of improvement process until the end of it. After analysing mistake and defects data, a method to prevent mistake was created and a suggestion for minimize defects also done. Checklist for housekeeping was done to prevent operator skip a work before and after in production. A mistake that occur in production was completely eliminates by using Poka Yoke tool and also PDCA cycle. Defects for waste even reduce if use automatic packaging to prevent poor handling by operator. A labelling was introduce in this production as Poka Yoke tool and the suggestion were done for improvement process such as have warning signal at machine to get operator attention. This Poka Yoke implement shows it's successfully improved and it should be implement in this production line.

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