Design And Analysis Of Production Tooling Using Computational Fluid Dynamic

Mohd Fadzli, Talib (2013) Design And Analysis Of Production Tooling Using Computational Fluid Dynamic. Project Report. UTeM, Melaka, Malaysia. (Submitted)

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Abstract

This project is to design and analysis production tooling using computational fluid dynamic (CFD). ‘V’ block and sand casting operation are selected as a production tooling product and manufacturing process to produce it. Three sand casting moulds are designed to cast the ‘V’ block using computer based simulation. The materials that used for this project are Aluminum alloy (LM6) and Titanium Carbide. The purpose of this project is to design and analysis of production tooling using computational fluid dynamic. Thus, in the literature review, the data and information that related is defined to accomplish this project. The simulation and analysis have applied in this project using ANSYS software and SolidWorks software as a CAD software to construct 3D modelling for mould design and product pattern. CFD method is used to simulate the molten metal flow through the mould cavity for this project. The FLUENT flow analysis has done on the all three concept designs and the result is evaluated based on six parameters which are flow pressure, internal energy, flow velocity, turbulence kinetic energy, cell Reynolds number, and wall shear stress. Another aim of this project is to design the best sand casting mould are used to produce the casting product. Based on the result, the suitable sand canting mould design is selected using the selection method (Pugh Method) and the concept 1 has selected as a best sand casting mould design.

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