Development of Modular Production System (MPS) with sensor's and actuator's prediction for maintenance using Programmable Logic Controller (PLC)

Azman, Ahmad Tirmizi (2021) Development of Modular Production System (MPS) with sensor's and actuator's prediction for maintenance using Programmable Logic Controller (PLC). Project Report. Melaka, Malaysia, Universiti Teknikal Malaysia Melaka. (Submitted)

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Abstract

Nowadays, with the revolution IR 4.0, most industry have used the automatic machines. The purpose of this project is to study about prediction maintenance for sensor and actuator by using Programmable Logic Controller (PLC). Sensor and actuator most important for industry that use the automation system. Besides, one of the limitations is human ability to find out the damage of the sensor and actuator. These systems can notify the state of sensor and actuator so that the factory can detect of how much the machine works and it can prevent unpredictable system damage. The PLC is used as a medium in giving instruction to MPS where the PLC programmed to control each step of MPS. MPS is an automatic machine which it has a sensor and actuator for automation system in the industry. The PLC count and store the data of cycle sensor and actuator, then sent to HMI screen. Human Machine Interface (HMI) is a graphical interface that allows humans and machines interact. HMI screen display the state of lamp for condition of sensor and actuator. By The state of lamp depends on how the machine functioning. There are 3 state that can be implant in this project to make the sensor and actuator in the MPS have the features like smart sensor and actuator. If the sensor and actuator are in good condition, the lamp will show green colour. If the sensor and actuator is almost reaching the ecpectacy of the lifespan then it is in state of alert, the lamp will turn to yellow.Last but not least, when the sensor and actuator already reach the expectac lifespan then its the condition of the sensor and actuator needs to be checked.

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