Lean tools adoption for enhancing manufacturing performance

Sabuddin, Muhd Shiddiq (2021) Lean tools adoption for enhancing manufacturing performance. Project Report. Universiti Teknikal Malaysia Melaka, Melaka, Malaysia. (Submitted)

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Abstract

Lean tools adoption is a structured approach to diverse management approaches that may impact the job content of individuals and also the quality of jobs. This lean tools is needed because of the fast changing environment and also the manufacturing industries is going in advance direction at the moment. The major problem in the industry was the lack of cutter tools such as end mill and insert on the production line which slow down the production line. The aim of this study is to investigate the problems that affect the production performance at Elite Industries Sdn. Bhd. and to identify the appropriate method using the lean tools for enhancing the performance of production line. Interview session is conducted to get information from the workers and the CEO about problems related to the manufacturing process in the industry and data given were collected over a three months period. The method used are 5S and Kaizen in order to solve the problem in the production line. The results showed that lean manufacturing tools can dramatically increase the efficiency of production performance and reduce the searching time from 9.22 minutes to 1.51 minutes.

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