Design And Development Of Ventilated Single Disc Brake Rotor For UTeM Formula Style Race Car

Mohd Firdaus , Abu Bakar (2010) Design And Development Of Ventilated Single Disc Brake Rotor For UTeM Formula Style Race Car. Project Report. UTeM, Melaka, Malaysia. (Submitted)

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Abstract

Projek Sarjana Muda presents a new conceptual design of a ventilated single disc brake rotor developed for UTeM Formula Style race car. The development can be divided into two activities which are creating a new design and thermal analysis. For creating a new design, a single disc brake rotor with cross drilled was choose and a 3D design was developed by using CATIA V5R16 computer aided software. Next, the material was choose which is Compacted Graphite Iron (CGI) for this brake rotor. Thermal analysis also performed by calculating manually to see the performance of this material whether it can operate under the operating condition as well as it thermal characteristic. To see the persist calculation of thermal analysis value until steady-state, a computer aided software called ABAQUS CAE v6.7-1 was used to calculate the Finite Element Analysis (FEA). Then, the value of load analysis can be compared to the value that get from the software and manual calculation. The thermal stress analysis is conduct to see whether the design will overcome to a failure or not.

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