An Application Of 3D Modelling And Simulation Analysis In The Development Of Consumer Product Design (Folding Bicyle)

Abdul Azim, Roslan (2010) An Application Of 3D Modelling And Simulation Analysis In The Development Of Consumer Product Design (Folding Bicyle). Project Report. UTeM, Melaka, Malaysia. (Submitted)

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Abstract

Every product produce in the world should have product development process. The process includes certain study about the customer needs, engineering requirement, Product Design Specification (PDS), Computer Aided Design (CAD) and also Finite Element Analysis (FEA). In this project, it is stress on the process of product development, starting from generate idea until analyze the design using CAE software. It is stated as one of main objective for this research to conduct and demonstrate a 3D modeling & simulation analysis in advance design software. It is also to produce innovative & creative design works in developing consumer product design. Subject matter for this project should be consumer product where the product is Folding Bicycle. Folding Bicycle is quite rare among Malaysian user, but the product is widely used in modern country such as Singapore, Japan, Europe and United States. There is potential market in Malaysia for this kind of product since there no bicycle manufacturer produce in Malaysia. At the first stage of product development, the customer needs should be taken as important consideration. The data will be translated into engineering requirement to generate the PDS. The concept design will be based on these criteria as to fulfill the engineering requirement. The final concept design will be selected by using concept scoring matrix. The process developments continue with detail design using CAD software which is CATIA V5. The design structure needs to analyze to ensure whether the design is strong enough to support the load. The minimum Factor of Safety (FoS) for this product is 2 based on industry standard as specified by engineering requirement. It is important for each product produce by manufacturer to be identify as safe product where the FoS should passes the minimum value.

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