Design and fabrication of transmission trainer kit for continuously variable transmission (CVT) transmission

Wong, Vincent Yew Ming (2023) Design and fabrication of transmission trainer kit for continuously variable transmission (CVT) transmission. Project Report. Universiti Teknikal Malaysia Melaka, Melaka, Malaysia. (Submitted)

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Abstract

Automotive transmissions are one of the most important components of a vehicle. It is what moves the power from the engine to the wheels. In the faculty's FTKMP automobile laboratory, only manual and automatic transmission training tools are available. According to the questionnaire, automotive students lack the requisite CVT knowledge. Based on the results of the questionnaire survey, 91.1% of the students answered that they needed the CVT training tools to do the hands-on practise for their study purpose. In this case study, it is necessary to design a transmission training stand to hold the CVT transmission. Measure and determine the standards required for product design, to generate design ideas. It will use a Pugh decision matrix table to score the best design for fabricating the product. Choose the suitable materials for the structural design. Because this material has different internal structural designs, it will require the CATIA V6 software to construct 3D components and simulate the strength analysis by the software Altair Inspire to investigate the safety of factors (FOS), von Misses strength, displacement, and other variables. to calculate the number of cycles that can be used by the S-N curve. Once the product design drawings have been verified as safe, the fabrication process will begin. Finally, it will apply the actual load to the product design to test its functionality.

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