Development of IoT based control and monitoring map 201 using PLC

Razali, Abdul Rahim (2021) Development of IoT based control and monitoring map 201 using PLC. Project Report. Universiti Teknikal Malaysia Melaka, Melaka, Malaysia. (Submitted)

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Abstract

This project aims to use IoT to control and monitor the virtual MAP 201 machine. The controller used by Siemens's software to design the ladder diagram is known as the Totally Integrated Automation Portal (TIA Portal). The virtual PLC used is the PLC-1200. Next, for IoT development, this project used Node-Red MQTT, which is the interface is at MQTT Dashboard applications using a mobile phone. Furthermore, Node-RED was used as a flow-based development tool for visual programming developed by IBM for connecting hardware devices. MAP 201 will use virtual factory software for the machine in this project designed at software named Factory io. A DC motor powers the automated handling machine. Sensors detect the movement of the cylinder. PLC Programming controls the cylinder for its control process, which includes monitoring how many parts have been rejected at a given time. Using IoT, the entire process is controlled and monitored remotely. Overall Equipment Effectiveness (OEE) analysis performs the report generation for the handling process to analyze the output ratio of the machine performance process performed during the specified cycle time. These data can be automatically saved in the Excel Data format.

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