The Development Of Time Study For Continuous Improvement A Case Study

Mohd Nasir, Muhammad Nuraiman Hakim (2020) The Development Of Time Study For Continuous Improvement A Case Study. Project Report. Universiti Teknikal Malaysia Melaka, Melaka, Malaysia. (Submitted)

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Abstract

Time study is one of the fundamental tools in order to setting the standard time in a production line. It is well known across the decades of its effectiveness to improve the efficiency of a production line. The time study will be applied in Malaysia Transformer Manufacturing Sdn. Bhd. is to find the standard time for a new model of Short Circuit SC3000 power transformer. The stopwatch time study is the best method to be applied because 90 percent of the production in MTMSB is handled by manual basis manpower and operator’s performance is inconsistent from period to period, thus, there is no other suitable tools that is compatible other than time study. The data obtained from the stopwatch time study is tabulated into the form by using the Microsoft Excel and the FlexSim simulation software will be used to develop the simulation to find the effectiveness of the data obtained from the time study earlier. By using the same production line, it is found that SC3000 model power transformer takes 10 days to finish manufacture active part and has 11.4% of improvement compared to 30MVA model power transformer. The result from simulation shows the three major processes which area phasing, fitting and tapping process are considered as bottleneck to the whole production line

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