Design and fabrication of vehicle trainer kit for educational purpose (Suspension System) with aide of computer aided analysis

Yahya, Aizad (2019) Design and fabrication of vehicle trainer kit for educational purpose (Suspension System) with aide of computer aided analysis. Project Report. Universiti Teknikal Malaysia Melaka, Melaka, Malaysia. (Submitted)

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Abstract

This final report present an application of vehicle trainer kit for education purpose. Trainer kit is a project that can help students for their understanding in studies especially subject in related with car. This idea came from experience of student while studies theory in classroom and the results, they do not understand well about what their study in class. Besides that, they also can’t related from the theory lesson to real thing (practical task). Although, in Malaysia many worker lack of skilled. Furthermore, the main point of build vehicle trainer kit are to help students understand well in their studies and can related with practical and to minimize the number of lack skilled worker in Malaysia. Some method being used to complete this project. Firstly, to get the correct data on problem statement, one survey has been done to all automotive student in year 4. In the survey, include question about the problem while studies in engineering course, car part and needed of trainer kit to help them studies. Other than that, the criteria of trainer kit also ben question in survey. Next, design criteria and material selection are chosen by analysis. After that, CAD for structure is make in CATIA v5. For this stage the structure must tally with real car part. To finish, fabrication has done following CAD design. Addition, for the analysis structure of trainer kit (suspension system) is test in SIMSOLID software. In there, stress, displacement magnitude, shear stress and safety factor being analyse. Result show the maximum and minimum value for all analysis test. In conclusion, from analysis the material and structure can be analyse in term of choosing and waste material.

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