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Development Of Experimental Control Strategy Setup For The Labscale Winding Tension System

Abd Rahman, Fazly (2016) Development Of Experimental Control Strategy Setup For The Labscale Winding Tension System. Project Report. UTeM, Melaka, Malaysia . (Submitted)

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Development Of Experimental Control Strategy Setup For The Labscale Winding Tension System.pdf - Submitted Version

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Abstract

The highlight of this project is to install the physical model for cable winding tension system and to control the speed of the wind up winder and the take up winder to get the optimum range for the pendulum dancer position for optimum tension for the wire based on PLC based system. This is the pre-development of the winding tension system to know the behavior of the pendulum dancer during the experiment. The result can be used as the initial setting for the implementation the PID controller in the future. To control the speed of wind up and take up winder during the operation, a sensor will be used as it functions to give the feedback based on pendulum dancer position. If the cable loose, the motor will speed up and while the cable stretch, the motor will slow down. There is a problem that will occur during the winding process which is the alignment of the cable at the spool. If the motor do not run with the proper speed, the neatness of the cable will be not properly winded. The Midori Green Pot Conductive Precision Sensor is used to detect the change of angle in pendulum dancer. It will give the signal to the PLC. The PLC will give signal to the inverter. The inverter will control the speed of the motor in three level of speed which is low, medium and high speed. The parameter need to be control is the speed and the torque of the motor in order to maintain the optimum range for the pendulum dancer position. The optimum range for pendulum dancer position is at quadrant 4 between 0º-36°. The ratio speed is used 3:1 in order to maintain the position of the pendulum dancer at optimum range

Item Type: Final Year Project (Project Report)
Uncontrolled Keywords: Winding machines, Strains and stresses, Electric wire
Subjects: T Technology > TJ Mechanical engineering and machinery
Divisions: Faculty of Electrical Engineering
Depositing User: Muhammad Afiz Ahmad
Date Deposited: 16 Nov 2017 08:53
Last Modified: 16 Nov 2017 08:53
URI: http://digitalcollection.utem.edu.my/id/eprint/19973

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