Design And Development Functional Prototyping Formula SAE Knuckle

Zaid Fikri, Md Salleh (2015) Design And Development Functional Prototyping Formula SAE Knuckle. Project Report. UTeM, Melaka, Malaysia. (Submitted)

Text (24 Pages) Design And Development Functional Prototyping Formula SAE Knuckle.pdf - Submitted Version Download (658kB)

Abstract

The goal of this project is to design and develop the functional prototyping of SAE steering knuckle. To achieve the goal, several approach must be followed in developing the knuckle. In this section, optimized and developed functional prototyping base from current knuckle using optimization tool that can generate idea to minimize the material consumption and maximized the stiffness of the knuckle. The measurement data is obtained via reverse engineering approach to generate conceptual design. The design is optimized with constraint on the structural integrity and compatibility with other components. Simulation was later done. To validate the design and further improvement. The new knuckle is produce via cadcam simulation and which was later transferred to actual CNC machining. Weight can be reduced through several types of technological improvements, such as advances in materials, design and analysis methods, fabrication processes and optimization techniques. After facing all the design implementations were achieves, the knuckle part can be fabricate according the design using CNC machine.

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