Design And Analysis Of Casted LM6 - Tic In Designing Of Production Tooling

Rohaya, Dali (2013) Design And Analysis Of Casted LM6 - Tic In Designing Of Production Tooling. Project Report. UTeM, Melaka, Malaysia. (Submitted)

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Abstract

Production tooling is one of the important elements in the manufacturing industry that help to facilitate the operation and to smooth the flow of the process. Most of the current production tooling is less potential in terms of strength, weight, and materials used to produce the tooling at a high cost. To solve this problem, an approach through the analysis of a mixture involves 90% of LM6 alloy and 10% of titanium carbide to find out the mixture performances to replace the existing materials in preparing production tooling. Three mould design concept was illustrated using SolidWork 2010 software and then analyzed by ANSYS software to obtain the results of the mixture performances in which the fluid flow of molten in the casting process analyzed via FLUENT and factors of safety (FOS) through Static Structural analysis based on the parameter of pressure, velocity, internal energy, turbulent kinetic energy and wall shear stress. This approach has been successfully simulated and the results showed the mixture of LM6 alloy and titanium carbide was effective in terms of less weight, stronger, increases the efficiency as well as reducing the cost of materials and can be applied in engineering application.

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