Development of online condition monitoring system for integrated vibration assessment at factory

Nik Khalid, Nik Muhammad Khairi (2021) Development of online condition monitoring system for integrated vibration assessment at factory. Project Report. Universiti Teknikal Malaysia Melaka, Melaka, Malaysia. (Submitted)

	Text (24 Pages) Development of online condition monitoring system for integrated vibration assessment at factory.pdf - Submitted Version Download (372kB)
	Text (Full text) Development of online condition monitoring system for integrated vibration assessment at factory.pdf - Submitted Version Restricted to Repository staff only until January 2026. Download (1MB)

Abstract

The continuity of machine operation is very important to ensure that the manufacturing sector remains intact. To maintain and preserve the manufacturing sector requires a well - functioning machine condition. the main problem in the industrial sector today is the unexpected failure of machine operation resulting in the machine not being able to be used optimally and forcing the industry to incur the cost of ongoing maintenance and repair of the machine. Significant changes in machine condition due to machine failures and malfunctions can be overcome with efficient machine condition monitoring. Efficient surveillance for condition monitoring and rapid detection of mechanical damage is an essential task. Vibration monitoring is an important technique among the various condition monitoring technique to predict the working condition of any machine. Identifying damage to the machine can be analyzed through early warning if the vibration analysis is done correctly. The reliability maintenance should also be emphasized in monitoring the condition of the machine depending on the accuracy of the measuring instrument. A malfunctioning machine condition can shorten the lifespan of the machine and result in major failures occurring, but the unique benefits of condition monitoring of the machine are able to overcome this problem. Some types of machine condition monitoring systems that are available and are on the market involve relatively high overall costs and are detrimental to the industry. Existing machine condition monitoring systems identified for vibration using piezoelectric acceleration. Therefore, research studies are needed to develop an inexpensive machine condition monitoring system. Through this study, to ensure lower power consumption and lower production costs can be achieved, micro electro mechanical system (MEMS) was identified to be used as a potential alternative to conventional systems. In addition to the cost can be reduced, this study was made to ensure that this monitoring system does not affect the accuracy and reliability of measurements.This online machine condition monitoring system for analyzing machine vibration has two parts. Where, the first part is the acquisition of temporary data. Data acquisition can be developed based on micro-electro-mechanical systems (MEMS). For the second part, the data obtained should be transmitted and diagnostic. Software that can be integrated with data acquisition will be developed based on the C ++ programming language. Functional prototypes are then tested at actual work locations where performance and accuracy assessments can be made.

Actions (login required)

View Item