Musazali, Mussyahirah (2019) Development Of Overall Equipment Effectiveness (OEE) In Casting Industry. Project Report. UTeM, Melaka, Malaysia. (Submitted)
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Abstract
Overall Equipment Effectiveness (OEE) is seen to be fundamental way of measuring performance efficiency. The problem starts with no OEE database in this company. The equipment used during the process always encountered unexpected breakdowns that contributed higher backlog of production and in delaying of the shipment. The purpose of this study is to develop OEE database in the casting process. This study focused on time study and work measurement methodology in developing OEE database to obtain real time data from the overall process which is then to compute a standard. Time study is carried out to obtain real time data and it is proceed with the OEE database and detailed loss data by using check sheet. Check sheet is being used in order to calculate the OEE during the process. The OEE database is such a theoretical data while detailed loss data is a data where the operation has the losses during run. Together with this data, the availability losses, performance losses and quality losses have taken into account that related to the three parameters of the OEE which are Availability, Performance and Quality. After the percentage of OEE is obtained, the identification of area of improvement is studied and has been analyzed in analysis stage. In addition, a Pareto Chart is used in analysis stage in order to identify which problems contributed to the lower percentage of OEE. The major problem occurred for both machines at machine area is at injection unit which is plunger always jammed and the pin always broken at mold area. Why-why analysis technique used to find the root causes of the problems in order to analyze the area of improvement and proposed to the company.
| Item Type: | Final Year Project (Project Report) |
|---|---|
| Uncontrolled Keywords: | Reliability (Engineering), Manufacturing processes evaluation, Industrial equipment evaluation, Maintainability (Engineering), Continuous improvement process |
| Divisions: | Library > Final Year Project > FKP |
| Depositing User: | Sabariah Ismail |
| Date Deposited: | 23 Nov 2020 02:57 |
| Last Modified: | 19 Dec 2023 03:37 |
| URI: | http://digitalcollection.utem.edu.my/id/eprint/24783 |
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